High Speed Copper Wire Drawing Machine
From copper drawing and PVC processing to finished wires, cables and ready-to-use assemblies.
Our integrated manufacturing infrastructure enables us to maintain better control over quality, consistency, customization and delivery.
Integrated Manufacturing. Better Control.
At Alcop Cables, we continuously invest in manufacturing technology, process control and testing infrastructure to meet the evolving requirements of OEMs and industrial customers.
Our in-house capabilities cover key stages of cable manufacturing – from conductor processing and PVC compounding to insulation, finishing, testing and value-added processing.
This integrated setup enables us to efficiently manufacture standard products as well as application-specific cable solutions with consistent quality and reliable lead times.
In-House Manufacturing Processes
Post-Processing Services
What Alcop offers after manufacturing
Ready-to-Use Cable Solutions
Go beyond standard cable supply with wire processing tailored to your assembly and production requirements.
Our Machinery & Equipment
Technology Supporting Every Process
Our manufacturing facility is equipped with dedicated machinery covering conductor preparation, insulation, finishing and cable processing.
Key Manufacturing Equipment
Conductor Tinning
Conductor Bunching & Stranding Machines
PVC Mixing & Processing Equipment
High-Speed Wire Extrusion Lines
Automatic Wire Cutting & Stripping Machines
Wire Coiling & Finishing Equipment
Precision Terminal Crimping Equipment
One Click Measurement System
Our continued investment in manufacturing technology helps improve productivity, dimensional consistency, traceability and repeatability across production batches.
Quality Control & Testing
Quality Built Into the Process
Quality control at Alcop is integrated throughout manufacturing — from incoming materials and in-process inspection to final product testing.
Our ISO 9001 certified Quality Management System and well-equipped in-house laboratory support systematic process control, inspection, testing and traceability.
Our products and manufacturing processes support requirements including IS 694, UL applicable requirements, RoHS, REACH and other customer-specific standards, depending on the product.
Testing Capabilities
Conductor Resistance Testing
Insulation Resistance Testing
High Voltage Testing
Tensile & Elongation Testing
Advanced Ageing Ovens
Temperature-Controlled Water Bath Testing
One-Click Vision Measurement
Dimensional & Insulation Thickness Inspection
Online Diameter Monitoring
Temperature Monitoring & Data Logging
Calibrated Measuring & Testing Instruments
Batch-Wise Inspection & Traceability
Production Capability
Built for Variety. Ready for Scale.
Rather than focusing only on production volume, our infrastructure is designed to support a wide variety of cable constructions, specifications and customized requirements.
Product Varieties
Multiple conductor sizes, insulation colours and cable configurations.
Custom Wire Cuts Annually
High-volume cutting and processing capability for ready-to-use wires.
Industry Segments Served
Cable solutions developed for diverse industrial and electronic applications.
Customized Solutions Developed
Application-specific cable and processing solutions developed for customer requirements.
Why Our Infrastructure Matters to You
More In-House Capability. More Control for Your Project.
Frequently Asked Questions
Our capabilities cover key processes including copper wire drawing, conductor bunching, PVC processing, extrusion, tinning, testing and various post processing operations.
Yes. We develop application-specific cable solutions based on customer samples, drawings, specifications and performance requirements.
Yes. We provide customized cutting, stripping, end tinning, crimping, bundling and other cable processing depending on the application.
Alcop operates under an ISO 9001 certified Quality Management System. Products can be manufactured and tested according to applicable IS, UL and customer specific requirements.
Yes. Our laboratory is equipped for electrical, mechanical, dimensional and ageing tests required for wire and cable quality control.
Yes. Our integrated manufacturing setup enables us to support development samples and prototypes followed by scalable bulk production.